ABB · Excitation & Generator Controls
ABB UNITROL 1020 repair
Get the ABB UNITROL 1020 repaired rather than replaced. It is matched to an engineer who works on ABB excitation or generator controls, and the cost is confirmed before work starts.
Cost confirmed before any work starts · Warranty of 30 days to 6 months
At a glance
The ABB UNITROL 1020
- Manufacturer
- ABB
- Model / part number
- UNITROL 1020
- Also searched as
- UNITROL1020
- Description
- AVR controller 3BHE030579R0003
- Category
- Excitation & Generator Controls
- Service
- Diagnosis and component-level repair, onsite or ship-in
- Warranty
- 30 days to 6 months, confirmed before work starts
ABB equipment in Indian plants ranges from ACS and DCS series drives and Unitrol excitation systems to AC500 PLCs, 800xA and older DCS hardware, protection relays and robot controllers.
Common faults
What usually fails on a unit like the UNITROL 1020
Excitation systems and generator controls regulate voltage and protect the generator, so faults show up as unstable voltage, field failures or tripping on load. AVR boards, thyristor bridges, controllers and engine control units can be repaired and tested.
Voltage hunting or instability
AVR control faults, sensing problems or worn feedback components.
Field failure and loss of excitation
Failed field thyristors or diodes, firing circuits or a fault in the exciter.
Overvoltage or undervoltage trips
Sensing circuit faults or wrong settings after a board change.
Controller and display faults
Dead controllers, lost settings and failed communication with switchgear.
Engine control unit faults
Speed control, sensor input and actuator driver faults on gensets.
First checks
What to check before calling an engineer
Isolate and lock out the supply, and wait for stored energy to discharge, before opening anything.
Safe for plant staff
- Record alarms and event logs from the controller.
- Note the load and conditions when the fault appeared.
- Keep a copy of the controller settings.
Leave to a specialist
- Work on the field circuit or exciter.
- AVR tuning and setting after repair.
- Any test on a running generator.
Getting it fixed
How to get the UNITROL 1020 repaired
What to send with it
- The AVR, exciter board or controller.
- The generator rating and the alarm or log.
- Its settings, if they can be read out.
Onsite or ship-in
Technicians work onsite from our Hyderabad base and travel to plants across India; anything that can be removed can also be sent to MachineryFix from anywhere in the country.
Warranty. Repairs carry a warranty of 30 days to 6 months, depending on the item and the repair; the exact term is confirmed before work starts.
FAQ
UNITROL 1020 repair questions
Does the ABB UNITROL 1020 need setting up after repair?+
Usually its settings are kept, but voltage regulation and any limits should be checked on the generator when it is refitted.
Does the ABB UNITROL 1020 have to be sent in, or can an engineer come to the plant?+
Either. An engineer can diagnose it in place and repair it there or take it away, or the unit can be sent to MachineryFix from anywhere in India. The diagnosis and repair cost are confirmed before any work starts.
Is MachineryFix connected to ABB?+
No. ABB and the model name are used only to identify the equipment. MachineryFix is an independent repair service and is not affiliated with or endorsed by ABB.
Same manufacturer
Other ABB Excitation & Generator Controls
Other manufacturers
Excitation & Generator Controls from other makers
ABB and UNITROL 1020 are named only to identify the equipment. MachineryFix is not affiliated with or endorsed by ABB.
UNITROL 1020 down?
Send the fault and what the machine was doing. We'll match an engineer who works on it.