Real-World Field Results

Case studies.

How we've solved real industrial breakdowns and automation challenges for manufacturers across Hyderabad & Telangana.

CASE_01Pharmaceutical • Genome Valley

Pharma Plant VFD Breakdown in Genome Valley

Challenge

A pharmaceutical manufacturing line was experiencing frequent VFD overcurrent trips, repeatedly halting production.

Solution

Our team diagnosed a failing IGBT module and degraded DC bus capacitors, completed a same-day repair with genuine spares, and re-commissioned the drive with optimised parameters.

Result

Recurring trips eliminated; line restored the same day.

Same Day

Turnaround

₹2 L/hr

Downtime Avoided

Repeat Trips

CASE_02Automotive • Patancheru

Robotic Weld Cell PLC Recovery

Challenge

An automotive supplier lost the program backup for the PLC controlling a robotic weld cell after a hardware failure.

Solution

We uploaded the surviving program from CPU memory, reverse-engineered missing logic, restored the cell, and delivered full documentation plus offsite backups.

Result

Weld cell back in production within 6 hours.

6 hrs

Recovery Time

100%

Program Restored

Backup

Now Secured

CASE_03Textile • Jeedimetla

Spinning Mill Energy Optimization

Challenge

A Jeedimetla spinning mill faced high energy costs from direct-online motor operation across dozens of machines.

Solution

We retrofitted VFDs with optimised V/f profiles and added energy monitoring to quantify savings machine-by-machine.

Result

Measurable reduction in energy consumption across the plant.

VFD

Retrofit

Lower

Energy Bills

24/7

Monitoring

Machine down? Get a certified technician.

Under 4-hour dispatch across Hyderabad's industrial clusters. 24/7 emergency support.

Book a Technician Call +91 70751 47888