314 models · 128 manufacturers
DCS & Control Systems repair
Controllers, I/O cards and communication modules from distributed control systems in process plants. DCS hardware is built for long service, so plants often keep a system running well past the maker's support period. Controllers, I/O cards, power supplies and communication modules can be repaired and tested so the system stays as it is.
Manufacturers
DCS & Control Systems by manufacturer
Models
DCS & Control Systems in the catalog
A selection. Pick a manufacturer above for the full list, or search by part number at the top of the catalog.
| Model / part | Manufacturer | Actions |
|---|---|---|
| 00-779-2754-01Sheetfed control card | Heidelberg | |
| 01549ECard, micro controller for cooling unit | Carel | |
| 0319-6104Box controller powercom | Cummins India | |
| 0362146IF0000Drive | Sieb & Meyer | |
| 0808DDAtlas positioning card | Norvin | |
| 10-032-RControl card, chiller mcs-magnum | Micro Control Systems | |
| 10154903Control card | Hitachi | |
| 1216 1000-R0-2H-0-1Temperature controller | Gefran | |
| 132F0030VLT micro drive | Danfoss | |
| 136N8935VLT micro drive | Danfoss | |
| 1380MELT pressure indicator | Dynisco | |
| 140152-V3-022040-V3 D-68519Temperature controller | PSG Systemp | |
| 1480Panel indicator | Dynisco | |
| 1900 0710Elektronikon controller 02 | Atlas Copco | |
| 19XR04012202Integrated starter module | Carrier | |
| 1A400-60 HW RL1P2Thyro-ax | AEG | |
| 2000Unit, digital power thyristor digipower | Autonics | |
| 2000Computer, electronic flow model | Elster | |
| 2000 DPU34B-200A-AUnit, digital power thyristor digipower | Autonics | |
| 22110399Air compressor controller | Ingersoll Rand | |
| 2PH-160A-600V-230VEpower controller | Eurotherm | |
| 3406E 117-8351-01Electronic control module | Caterpillar | |
| 3522-50LCR hitester | Hioki | |
| 3UF7020-1AU01-0Module, simocode PRO S | Siemens | |
| 4-6000-040Card, 4-CHANNEL meter PULS | Daniel Industries | |
| 426100-9009-30Thyristor HGU card | Siemens | |
| 440 1P 6SE6440-2AD32-2DA1Drive MICROMASTER | Siemens | |
| 453810LED controller | Assieme | |
| 47623328001Compressor controller | Ingersoll Rand | |
| 486584-002KControl card, pema machine | ESAB |
- 00-779-2754-01Sheetfed control card · Heidelberg
- 01549ECard, micro controller for cooling unit · Carel
- 0319-6104Box controller powercom · Cummins India
- 0362146IF0000Drive · Sieb & Meyer
- 0808DDAtlas positioning card · Norvin
- 10-032-RControl card, chiller mcs-magnum · Micro Control Systems
- 10154903Control card · Hitachi
- 1216 1000-R0-2H-0-1Temperature controller · Gefran
- 132F0030VLT micro drive · Danfoss
- 136N8935VLT micro drive · Danfoss
- 1380MELT pressure indicator · Dynisco
- 140152-V3-022040-V3 D-68519Temperature controller · PSG Systemp
- 1480Panel indicator · Dynisco
- 1900 0710Elektronikon controller 02 · Atlas Copco
- 19XR04012202Integrated starter module · Carrier
- 1A400-60 HW RL1P2Thyro-ax · AEG
- 2000Unit, digital power thyristor digipower · Autonics
- 2000Computer, electronic flow model · Elster
- 2000 DPU34B-200A-AUnit, digital power thyristor digipower · Autonics
- 22110399Air compressor controller · Ingersoll Rand
- 2PH-160A-600V-230VEpower controller · Eurotherm
- 3406E 117-8351-01Electronic control module · Caterpillar
- 3522-50LCR hitester · Hioki
- 3UF7020-1AU01-0Module, simocode PRO S · Siemens
- 4-6000-040Card, 4-CHANNEL meter PULS · Daniel Industries
- 426100-9009-30Thyristor HGU card · Siemens
- 440 1P 6SE6440-2AD32-2DA1Drive MICROMASTER · Siemens
- 453810LED controller · Assieme
- 47623328001Compressor controller · Ingersoll Rand
- 486584-002KControl card, pema machine · ESAB
Common faults
What usually fails on DCS & Control Systems
I/O card channel failures
Analog and digital channels damaged by field surges, earth faults or water ingress in junction boxes.
Power supply degradation
Ageing supplies cause noisy readings, card resets or redundancy alarms long before they fail outright.
Controller and processor faults
Controller failovers, memory errors or a redundant controller that won't synchronise.
Communication and network modules
Bus or network faults between controllers, I/O and operator stations.
Connector and backplane wear
Intermittent faults from oxidised connectors and backplanes, common in humid or dusty control rooms.
First checks
What to check before calling an engineer
Isolate and lock out the supply, and wait for stored energy to discharge, before opening anything.
Safe for plant staff
- Record the system diagnostic messages and which card or channel is affected.
- Check whether the fault moves when redundant modules are switched over.
- Check cabinet temperature and fans.
Leave to a specialist
- Removing or inserting cards on a running system.
- Controller configuration, firmware and redundancy work.
- Any change that affects a running process.
Warranty. Repairs carry a warranty of 30 days to 6 months, depending on the item and the repair; the exact term is confirmed before work starts.
FAQ
DCS & Control Systems repair questions
Can the control system module be repaired after the maker has ended support?+
In most cases. Repairing the existing cards keeps the system and its configuration unchanged, which is far less disruptive than a migration.
More manufacturers
DCS & Control Systems from other manufacturers
- Cummins India 0319-6104
- Sieb & Meyer 0362146IF0000
- Micro Control Systems 10-032-R
- Gefran 1216 1000-R0-2H-0-1
- Danfoss 132F0030
- Danfoss 136N8935
- Dynisco 1380
- Dynisco 1480
- Atlas Copco 1900 0710
- Carrier 19XR04012202
- AEG 1A400-60 HW RL1P2
- Autonics 2000
- Elster 2000
- Autonics 2000 DPU34B-200A-A
- Ingersoll Rand 22110399
- Eurotherm 2PH-160A-600V-230V
- Caterpillar 3406E 117-8351-01
- Hioki 3522-50
- Daniel Industries 4-6000-040
- Assieme 453810
- Ingersoll Rand 47623328001
- ESAB 486584-002K
- AEG 500-45 RL3
- Akron Standard 541-4999-00
- Burkert 633-036-03-LS
- Payper 6453-00100-01
- Wagner Magnete 650-2
- Braun 703048-282-000-23-000
- Wagner Magnete 755-EL110-6-1
- Msa 809086
- Nissei A-SDNB080L4
- MAN Roland A37V108070
- Pillar Technologies AB6089-1
- Gefran ADV200
- Hbm AE 301
- Particle Measuring System Airborne particle counter lasair II
- Safecom ALPHA 500R1
- BHEL ARECA-3
- Picanol BA309193
- Atlas Copco BC704O-00000
- Kromschröder BCU460
- Baumüller BM 4445-SI0-01200-03
- Baumüller BM4423-SI0-01608-0309-1-SET
- B&R BRXTGR31
- Technotrans Card, ink temperature TBC 50
- Jmdm CDC88
- Carrier CEPL130403-02-R
- Balaji Autotech CHC-200E
- Pt Tech CMCMU-009-C01-00
- Pegasus Controller, rotary printing machine
- Nordson Controller, touch PAC controller pattern
- Weidmuller COUPLER UR20-FBC-EC 1334910000
- Omron CQM1H-CPU61
- KEBA CU201
- CEIA CUBE 45/900
- Durag D-R290AW NO-30
- Selectron DDC 711
- Deutsche Mechatronics DMC-300
- Alltronic Door control card
- Pilz DRIVE2 8168693
- Dixell DRYER IC121L
- Leonhardt E94300
- Emerson EC3-X33
- Wirtgen Group ECM 4885-27-102-03
- Wirtgen Group ECM 4885-68-077
- Drehmo EMG DMC-09
- Reliance Electric EMHART59-26772
- Alfa Laval EPC50
- Micronova Padova - Italy ES 3000
- Sixnet ET-18MG
- ebm-papst Euromatic furnace blower
- Fatek Automation FBS-20MCJ2-D24
- Polystar FGV-3BB5
- Fuji Electric FRN0013C2S-4A
- HBC Radiomatic FSE-516
- HBC Radiomatic FSE-524
- Omron FZ4-L355
- Moog G123-815A001
- Agilent G3450-61110
- Dalsa GRABBER XL-F130-21912
- Klaschka GSTC-48E-16A-3EW-8AW-4-3
- Sonics & Materials HC740-48-SH
- Dr Link Automation Technology HD-5
- Horner Automation HE-XT103VN
- Kromschröder IFS 110IM-W-10-1-1T
- Jetter JM-204-480-OEM-S1
- Pepperl+Fuchs KFD0-RSH-14S.PS2
- Pepperl+Fuchs KFD2-SR2-EX2.W 20-30
- Rafi KL006 CC3
- Kizon KZ120P
- Vogele Lateral console
- Uniprobe LB490
- Telemecanique LXM05AD10M2
- Elmeq MC102 11526116
- HHS MELTER XM-08-2
- Eurotherm MINI8
- Kraftpowercon MK534B
- Rexroth MM MUXA2
- Tayler MOD-300
- Converteam MVC30001
- Fuji Electric NA0PA40T-34C
- Pantec NCWORKS3
- Nexgenie NG16DL BASE 8DI+8DO+VAW
- Benninger NS10112B
- Pinpoint PFD-303P
- Mettler Toledo PH2050 E 52121107
- Brabender Technologie PLUS R1.0
- Precimeasure PMC 2241
- Rexroth PPC-R22-1
- Domino PRINTER GAH1006
- Pro-c Process Control PRO-C PRC40
- Moeller PS416-BGK-410
- Leroy-Somer PX 2T-CP SX13400110PT
- Key Technology Q-973560
- Rtk Instruments RE 3152
- Pilz Relay, safety PNOZ S4
- Reo Elektronik AG REOTRON AF700BR-DP24
- Toshiba SBIF1
- Sma SC20CONTGRH3-00.01
- Bachmann electronic SFS236C
- Summit Systems Technologies SII-200
- Summit Systems Technologies SII-200 L902188
- Scantech SPC10
- R J Engineers STRIP machine controller
- Groschopp SVE4 310-5-10
- Telecrane SYSTEM F24-10D
- Timotion TC1-S4NA-4
- Klockner Moeller TPY3-500-520 350L-4B
- Control Techniques UNI 2403
- Kocos Unit, AU actas C 24
- Aten USB PS/2
- Mettler Toledo V4-RAD
- Qm Soft. CO., VEA-22
- AUMA Z022.533A/02-02
Don't see your model?
Engineers on MachineryFix work on far more models than are listed here. Send the make, the model or part number from the nameplate, and the fault, and we'll match an engineer who works on it.
Enter the make and model to continue.
DCS & Control Systems down?
Send the make, model and fault. We'll match an engineer who works on it.